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-   -   Converting to residential fridge (https://www.truckconversion.net/forums/f104/converting-residential-fridge-7515/)

Bob86ZZ4 04-14-2016 10:51 AM

https://lh3.googleusercontent.com/-8...412_123104.jpg

bushpilot 04-14-2016 04:50 PM

additionally...

kinda sounds like the switch to combine the engine (chassis) & house batteries isn't actually combining them....you sure theres no isolation relay in-between the chassis & house batteries (as is usually the case)?

I'd put a load tester on the house batteries and see what the amperage is...AND then id combine the batteries and test the house batteries again to see if theres and increase in amperage.

Harbor Freight: battery load tester

Bob86ZZ4 04-14-2016 06:10 PM

I'm sure it combines them. The last picture above shows the big black round switch on the lower right. That allows you to select the different battery groups. If the wire from the front battering is only a small gauge wire it would not pass much amperage. Therefore not much help powering the inverter? I know that combining them works to allow the Iota to also charge the truck batteries.

bushpilot 04-14-2016 06:15 PM

none of your pictures can be seen (at least by me).

if those batteries are combined (5 batteries) i can't imagine that 5 batteries not being able to keep a 2k inverter alive.

Bob86ZZ4 04-14-2016 08:56 PM

Aww dang. I'm very computer limited. Let's try this again.

https://lh3.googleusercontent.com/-d...2B12.29.00.jpg

Bob86ZZ4 04-14-2016 09:06 PM

The top inverter is the 600 watt one that I wired to the two televisions.

Here's a close up of the switch to decide which battery bank to use, that large black one. Also shows the 250 amp fuse I put in for the 2k inverter. And the 1 gauge wire coming into the box there. The bottom one has the 4 gauge wires for the 600 watt inverter (black /red).

https://lh3.googleusercontent.com/-S...2B12.30.45.jpg

Bob86ZZ4 04-14-2016 09:07 PM

I added a disconnect switch to kill power to the 2k inverter.

https://lh3.googleusercontent.com/-T...2B12.30.54.jpg

Bob86ZZ4 04-14-2016 09:08 PM

And the overall.

https://lh3.googleusercontent.com/-m...2B12.31.04.jpg

Bob86ZZ4 04-14-2016 09:11 PM

Do the pictures show up now?

I agree Don, it sure seems like they should. But they don't. If my 2 house batteries are crap and don't have any amps, could they still show up as 12.x volts on the readout of the inverter, yet not work for a load?

samcrimm 04-15-2016 06:24 PM

The pictures showed up. i just change my chev truck battery out, they tested it and said it was good just needed charging.......well i did that and it died or was dead a few days after that. 145.00 later its good. Why dont you use jumper cables and your pickup battery and see what happens fast and easy.

Sam

hot rod 04-15-2016 09:12 PM

Hah! Sam, that reminds me of a personal story. I used to have a theory when I was on the road a lot that I'd use Walmart batteries, because the theory was that no matter where I was there would be a Walmart to warranty one if needed. The problem was EVERY YEAR when it would get cold, the walmart battery would crap out. And EVERY YEAR the walmart I took it too (and not the same walmart) would "test" it, and tell me "it's good, but just needs charged". Even after charging it all night on a charger, or a few hours with the engine running. Long story short, they are all full of crap, and the "good, but needs charged" translates to: crappy battery, but we don't want to warranty it for you. After literally 5 seasons of crappy batteries and a fight with the walmart manager to get it replaced, I went to my local parts store, bought the "best batteries you can get me, don't care about the price", never had another problem. Amazing.

bushpilot 04-15-2016 11:01 PM

Quote:

Originally Posted by Bob86ZZ4 (Post 45564)
Do the pictures show up now?

they do in the new posts but not in the others (#81 as an example).

Quote:

Originally Posted by Bob86ZZ4 (Post 45564)
I agree Don, it sure seems like they should. But they don't. If my 2 house batteries are crap and don't have any amps, could they still show up as 12.x volts on the readout of the inverter, yet not work for a load?

if you don't load test them you'll never know.

12.5 vdc is 90% charged (assumed single battery), you could achieve full voltage and not have amperage enough to start that fridge.

minimally i'd put an ammeter on the batteries and see how many amps are betting drawn by that fridge at start up.

but again you need to LOAD TEST those batteries to truly determine if they can sustain the amp drawl.

Bob86ZZ4 04-18-2016 10:14 PM

Don, I have always wanted to increase my 12 volt capabilities in this rig anyhow. My Allegro had 4 x 6 volt golf cart batteries and I got kind of used to that. So, I picked up 2 golf cart batteries (6 volt ones) on Friday. Going to put them in this week. When I take the 2 12 volt batteries in for the core refund I'll have my guy throw his load tester on just to see how they look. I'll report back on that.

Samm, I think the fact that it works fine with the Iota charger on indicates it would work fine if I had a truck hooked up with jumper cables? Maybe I'm missing something though?

samcrimm 04-19-2016 06:59 PM

Bob, i was thinking the temp hookup of another battery to absorb the load would help in troubling shooting. key words battery and absorb.

Sam


Quote:

Originally Posted by Bob86ZZ4 (Post 45574)
Don, I have always wanted to increase my 12 volt capabilities in this rig anyhow. My Allegro had 4 x 6 volt golf cart batteries and I got kind of used to that. So, I picked up 2 golf cart batteries (6 volt ones) on Friday. Going to put them in this week. When I take the 2 12 volt batteries in for the core refund I'll have my guy throw his load tester on just to see how they look. I'll report back on that.

Samm, I think the fact that it works fine with the Iota charger on indicates it would work fine if I had a truck hooked up with jumper cables? Maybe I'm missing something though?


bushpilot 04-19-2016 07:04 PM

Quote:

Originally Posted by samcrimm (Post 45576)
Bob, i was thinking the temp hookup of another battery to absorb the load would help in troubling shooting. key words battery and absorb.

Sam

not a bad (temporary) idea/test....but remember, if those other batteries are marginal they could kill the a good one.

Bob86ZZ4 04-19-2016 09:35 PM

Got the golf cart batteries all in. Works great. Powered up the fridge right off. I took some pictures but they haven't uploaded from my phone to my dropbox yet. I don't know how to prod it to get it to upload. It just seems to do it on it's own. Just in time for our road trip on Thursday to Branson, Missouri. Yippee!

Bob86ZZ4 04-19-2016 10:43 PM

The original batteries were in white plastic boxes vented to the outside by a flex tube from the top and a vent through the bottom down toward the road. The boxes weren't tall enough for the golf cart batteries. I couldn't find any vented boxes tall enough. So, I cut up the white boxes to use what I needed to vent the black boxes.

https://lh3.googleusercontent.com/-m...419_135529.jpg

https://lh3.googleusercontent.com/-R...419_135537.jpg

I made handles out of some thhn wire I had handy. Needed to be able to lower the batteries into the boxes after the boxes were screwed down in the storage bay. I left the wire handles on the batteries so I can pull them back out when I need to.

https://lh3.googleusercontent.com/-S...419_142242.jpg

https://lh3.googleusercontent.com/-Y...419_152123.jpg

Bob86ZZ4 04-19-2016 10:45 PM

Do these pictures show up? I'm trying here folks.

bushpilot 04-19-2016 11:17 PM

the pictures are showing.

you only have to vent (the acid/gas) if the batteries are in an enclosed bin, mine are not in a bin, they are behind a door but not enclosed in a storage bin.

Mntom 04-20-2016 08:26 AM

Quote:

Originally Posted by Bob86ZZ4 (Post 45581)
I'm trying here folks.

Yes, you can be very trying.....LOLOLOL!!:D
Oh, BTW, yep, the pictures are showing up!

Bob86ZZ4 04-20-2016 10:18 PM

My original batteries were in vented boxes. White ones. Guessing the builder thought they should be vented out. The storage bay they're in has a pretty well sealing door. But there is a large vent right there behind that red switch I put in to cut the power to the 2k inverter. So, I wouldn't think the batteries would need to be vented either. But since they were I decided to vent the new boxes too. Wasn't a huge job cutting up the old boxes and cutting the holes into the new boxes. I have a very large band saw in my shop, worked great. The Iota charger/converter is mounted in the same box so I guess that might be why they figured the more venting the better. I did have to cut notches into the covers of the boxes to allow the wires to clear when putting the covers on. So it's not like the covers are real sealed up or anything.

Bob86ZZ4 04-20-2016 10:19 PM

I took the 12 volt batteries to my guy for the cores. He checked the batteries and said the one battery was real bad and the other was "marginal." They were a little over 4 years old.

Bob86ZZ4 04-20-2016 10:20 PM

Here's the batteries I put in: U.S. Battery | Leader in Deep Cycle Batteries | US 2200 XC2 - U.S. Battery | Leader in Deep Cycle Batteries

38Chevy454 04-24-2016 06:15 PM

Glad to hear you got to the root of the problem - bad batteries. Seems the old batteries had a surface charge to indicate voltage was seemingly OK, but no real amps capacity.

Bob86ZZ4 05-07-2016 10:04 PM

38Chevy454, what are you doing to power yours? I only get about 6-8 hrs. run time on my two golf cart 6 volt batteries. Then it doesn't seem to have enough juice to start the compressor. If I switch the battery switch to add in my 3 truck batteries it will kick on the compressor and run the fridge. I don't know how long since I don't want to run down my truck batteries and not be able to get it started. I have a good area between the frame rails at the back where I think I can mount 4 more 6 volt batteries. I've bought two and will fabricate the rack to mount those two first. Should be pretty easy to add two batteries first and wire into the system. Then I might add two more. I want to fabricate the mounting system for 2 batteries at a time. I'll try running the system with the 4 batteries and see how that goes. If it'll run for a couple days maybe I won't bother with another pair. We'll see. Curious what 38Chevy is using for batteries since your fridge is bigger than mine (theoretically it should need more battery power to run?).

bushpilot 05-07-2016 10:44 PM

bob

whats the amp hour rating on of those 6D (6v) golf kart batteries? the problem is you have to wire the 6v in series to get 12v out of 'em and then you don't get the benefit of doubling the Amp Hour rating (like you would if they were 12v wired in parallel).

why not 2, 12v batteries wired in parallel - surely you'll get more Amp Hours.

Bob86ZZ4 05-08-2016 10:27 PM

Don, here's the battery I'm using: https://usbattery.com/wp-content/uplo...a_2015_WEB.pdf

I don't know all about amp hours and such. I trust my battery guy. He's told me that using two golf cart batteries wired in series (to end up with 12 volts) is going to give me the most longest power (my wording, not his, hahahah) for my household needs. There is another guy that knows the most there is to know about batteries. Duff. Hopefully he can comment for us here?

bushpilot 05-08-2016 10:42 PM

Quote:

Originally Posted by Bob86ZZ4 (Post 45651)
Don, here's the battery I'm using: https://usbattery.com/wp-content/uplo...a_2015_WEB.pdf

I don't know all about amp hours and such. I trust my battery guy. He's told me that using two golf cart batteries wired in series (to end up with 12 volts) is going to give me the most longest power (my wording, not his, hahahah) for my household needs. There is another guy that knows the most there is to know about batteries. Duff. Hopefully he can comment for us here?

so it LOOKS like (and i could be wrong) that those batteries are rated at 232 Ah,
wiring them in series (necessary to supply 12v) only maintains the amp hour rating.

only when batteries are wired in parallel do you increase the Ah.

I suppose if you had another pair you could wire them in series and parallel and double the amp hour rating to 464 and so on.

Duff 05-08-2016 10:55 PM

The typical 6-volt "golf cart" battery is rated for around 200Ah at a 10-hour rate. That puts you at a little over 1kWh, but you only generally want to discharge a FLA battery to about 50%, so call it 0.5kWh. You've got 2, so you're back to 1kWh total (usable).

I don't remember which 2kW inverter you have, but with it turned on, it's probably drawing about 30-50W. If your refrigerator is drawing on average about 50W, we can say you're drawing about 100W, which means you've got about 10 hours of runtime (not counting startup needs). It would be worth knowing what the refrigerator (and anything else on the inverter) is drawing--if it's around 150W total, that would put you right about 7 hours to 50% DoD.

But you're dealing with a slightly different problem, namely that the inverter isn't able to supply enough power to start the compressor. On mine, that spike is in excess of 1000W, only very briefly--if you're 50% discharged, that large draw may be momentarily dropping the supply voltage below the inverter's low voltage cutoff. A digital voltmeter likely won't be quick enough to pick it up, but a test light might.

Bob86ZZ4 05-08-2016 11:22 PM

Yes, that agrees with what I'm seeing on the inverter digital display. When the fridge is humming along it's showing about 40 watts going out. Once I spotted it showing 9xx (can't remember exactly but somewhere in the 9's) for a moment. I figure that was when the compressor was starting up. I'm using a Xantrex pure sine wave. The digital display switches back and forth between the input voltage and the output wattage. So I have to try to catch the display when the compressor is starting and hope it's on the wattage part. Only been able to catch that once so far. I haven't been able to work on it lately. I have been working over plans in my head for the battery tray I'm going to construct to hang the next two golf cart batteries between the frame rails back there. I think I've got a pretty good plan for that now. Just have to go to the steel supply yard and get some stock to work with. And some more 1 gauge cable to hook them up. If it works the way I think it will then I should be able to get another pair in there too. That will give me a total of 6 golf cart batteries. I'll take pictures, and hopefully post them (but we all know how much trouble I have with that).

Bob86ZZ4 05-08-2016 11:36 PM

The batteries that the builder put in were 12 volt group 24's. I looked at a few of those and they have about 75-100 amp hour rating. So, putting two of them in will give me 150-200 amp hours. And the 6 volt batteries I put in are rated at 232 amp hours. And I know I can't add them together since I'm wired in series to get the 12 volts out. Still looks like a slight advantage over the 2 12 volt batteries I had?

bushpilot 05-09-2016 10:16 AM

i think clearly you need more than the Ah that you have today...in order to increase your dry camping run-time.

sounds like you have 2 problems: too small an inverter (can't sustain the start up) and not enough runtime / amps hours.

Duff 05-09-2016 11:17 AM

Bob,

The main thing you're getting with the 6V batteries is longer life in deep-cycle use. You might also think about a minimal solar setup to help the batteries out--it wouldn't take much to keep up with what the refrigerator needs, at least in the summer time.

It also matters (quite a bit with lead acid) how fast you're drawing power as to what the battery can deliver. In your link, note the different rate columns--you were actually down more in the 6-hour column (187Ah), not the 20-hour rate. Good luck finding a similar chart for those group 24 12V batteries--probably doesn't really exist because the numbers likely fall off a lot faster.

bushpilot 05-09-2016 12:24 PM

Duff - if all he's getting in the 6v's is the benefit of Deep Cycle, why not go w/ 12v and be able to increase the amperage over the 6v?

38Chevy454 05-09-2016 01:29 PM

Quote:

Originally Posted by Bob86ZZ4 (Post 45648)
38Chevy454, what are you doing to power yours? I only get about 6-8 hrs. run time on my two golf cart 6 volt batteries. Then it doesn't seem to have enough juice to start the compressor. If I switch the battery switch to add in my 3 truck batteries it will kick on the compressor and run the fridge. I don't know how long since I don't want to run down my truck batteries and not be able to get it started. I have a good area between the frame rails at the back where I think I can mount 4 more 6 volt batteries. I've bought two and will fabricate the rack to mount those two first. Should be pretty easy to add two batteries first and wire into the system. Then I might add two more. I want to fabricate the mounting system for 2 batteries at a time. I'll try running the system with the 4 batteries and see how that goes. If it'll run for a couple days maybe I won't bother with another pair. We'll see. Curious what 38Chevy is using for batteries since your fridge is bigger than mine (theoretically it should need more battery power to run?).

Sorry for delay, been off the computer for a little. I have three 12v batteries, hooked to a 1000w inverter. My batteries are 2 large (group 27??) and one regular group 24 size. I added the 24 size with the inverter install. I don't actually know the amp-hour ratings of them off top of my head and I am at work now. While I did test the inverter for about 1 hour and the frig works, I have not actually boondocked yet to actually give it a test. I have not even gone on a trip yet this year. My understanding is the Samsung works different than the others. It has what they call digital compressor and it does not cycle. Instead the compressor ramps up and down as cooling needs change. So it does not have the high start-up current, and also has a lower avg amp usage; of course a std compressor has higher avg when on and then zero when off. So a direct avg is not really valid. I have read the Samsung uses between 0.5-3.0 amps. It even has LED lighting inside to minimize power when door is open.

Back to the battery discussion, several others have offered input since your question to me, and I tend to agree that the 6v are better. I think you just need more capacity. Although I have no plans to go this route, you could make considerable battery improvement by adding some solar to recharge. I figure when boondocking, there is good chance I will want some A/C, so I plan to just let the generator recharge my batteries.

bushpilot 05-09-2016 01:42 PM

Im running an EdgeStar (compressor base) cooler, on 3 house batteries (12v, deep cycle) and i get a good 8 hours of run time (give or take based on the outside temp).

I can be away from the coach all day long and come back to 12vdc indicated on the meters, but then my cooler is duel voltage too.

Bob86ZZ4 05-09-2016 04:53 PM

Don, I'm using a 2000 watt Xantrex pure sine wave inverter. The specs say it's 2kw continuous, and 3kw surge. I would think that should be enough for this 12 cubic foot refrigerator?

hot rod 05-09-2016 05:39 PM

All this makes me appreciate my two way rv fridge. It will run on my propane tanks pretty much indefinitely by comparison. I only have a single group 24 deep cycle, but I normally run the generator at some point for the microwave or ac at some point anyway. But I know I can park it in the driveway for almost two days when I get home before I have to worry about plugging it in for the refrigerator to stay cold.

bushpilot 05-09-2016 06:04 PM

Quote:

Originally Posted by Bob86ZZ4 (Post 45661)
Don, I'm using a 2000 watt Xantrex pure sine wave inverter. The specs say it's 2kw continuous, and 3kw surge. I would think that should be enough for this 12 cubic foot refrigerator?

i would THINK so too Bob - but it doesn't seem to be the case.

bushpilot 05-09-2016 06:23 PM

Quote:

Originally Posted by hot rod (Post 45662)
All this makes me appreciate my two way rv fridge. It will run on my propane tanks pretty much indefinitely by comparison. I only have a single group 24 deep cycle, but I normally run the generator at some point for the microwave or ac at some point anyway. But I know I can park it in the driveway for almost two days when I get home before I have to worry about plugging it in for the refrigerator to stay cold.

same here, i love our RV (propane / ac volt) fridge...

might be a different story if we were full time, but it keeps plenty of food cold for us even on a trip that lasts several weeks.

I installed an ARP emergency (over temp) shut off - the ARP measures the temperature of the (ammonia boiler) and kills the power to the fridge if it gets over 420* (f). This is the #1 source of Fridge fires and probably RV fires.

I also installed Fridge Fix RV fan system (blows air across the cooling fins) to prevent icing....ive left the fridge running for more than 8 weeks (in humid temperatures) and not had any ice build up.

I tried a competitive solution from RV cooling unit warehouse....it didn't work nearly as well as the Smart RV Products unit.


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