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ItalGerBrit 11-15-2017 09:26 AM

Quote:

Originally Posted by Bottomland4x4 (Post 47578)
What kind of truck conversion? I know you said it's a freightliner, but where are the house batteries in relation to the truck batteries? My truck batteries are located close to the driver side fuel tank, then there is a battery isolator and the house batteries are to the right of the truck batts. My unit will automatically charge the house batteries while the truck is running, there is no emergncy start on the generator, it will pull from truck batteries if needed.

9 volts at your lights is very low, could the batteries be severely discharged? I leave my unit plugged in and it keeps the batteries charged and fridge cold at all times. There is also a display to check voltage and it shows around 13volts when plugged in. On my old toter I have seen it as low as 11 volts and then I had to jump the generator to start it back up.

It is an Elite built by Athena in 2005 now out of business. I have found absolutely nothing about the builder.
House and chassis batteries are in first compartment on pass side along with charger, solenoids, etc. Bank of 4 inboards and three outboards connected in parallel. I assume the inboard bank of 4 is house but the starter cable and heavy gnd are connected to in inboard bank but jumper cables connected to a dedicated jumper post assembly are connected to the outboard bank. Will have to trace all the component wires to see what is going where which I have not done at this point.Hoped to find a schematic from one of the RV conversion companies but no luck so far.
I disconnected, charged, and tested the batteries and they are all good. But, the house batteries(?chassis) seem to run down quickly when not on shore power so one or more things is not right for sure. My previous MH(American Tradition) had a converter/inverter with a Big Boy switch that automatically flipped between house and chassis batteries when on shore, engine, or gen power keeping both banks always topped up. Sure wish I had that now! I too keep mine plugged into 50 amp power so Bush Pilot's observation is probably correct because connections are crossed. Sure wish I had a schematic but going from component to component should work.
Thanks for the help and keep your ideas coming. Would photos of my battery compartment help you guys to sort this mess out?

bushpilot 11-15-2017 09:43 AM

Quote:

Originally Posted by ItalGerBrit (Post 47583)
I disconnected, charged, and tested the batteries and they are all good. But, the house batteries(?chassis) seem to run down quickly when not on shore power so one or more things is not right for sure. My previous MH(American Tradition) had a converter/inverter with a Big Boy switch that automatically flipped between house and chassis batteries when on shore, engine, or gen power keeping both banks always topped up. Sure wish I had that now! I too keep mine plugged into 50 amp power so Bush Pilot's observation is probably correct because connections are crossed. Sure wish I had a schematic but going from component to component should work.
Thanks for the help and keep your ideas coming. Would photos of my battery compartment help you guys to sort this mess out?

which Freightliner model/chassis again?

every truck I've ever seen has the engine batteries on the drivers size - unusual that someone would have moved them to the other side.

it sounds like the house batteries are shot (if they won't hold a charge) - sounds like you know this, but replace them all when its time.

I have separate dc to ac inverter, and never use it...but of course there are Xantrex (brand) Freedom (model) etc units that have all 3 functions (Invert, Convert & Charger)

the inverter chargers are cheap....even for best quality units.

if the converter is turned on, even w/out a load, it'll still consume the batteries.

IMO charging the chassis (and even the house) batteries when on shore power is unnecessary....If the batteries are in good condition & hold their charge obviously.

when I'm in storage (even w/ shore power connected) I switch ALL the batteries off & use external battery maintainers - One BatterMinder per bank.

bushpilot 11-15-2017 09:50 AM

heres an idea -

w/ the batteries disconnected (either by switch or pulling the cables) and the converter/charger turned on -

whats the voltage at the 12vdc outlets in the coach...Is it still 9v? (then the converter has an issue - could still be wiring but at least you've eliminated the batteries).

ItalGerBrit 11-15-2017 03:54 PM

Batteries
 
4 Attachment(s)
Attachment 2683

Attachment 2684

Attachment 2685

Attachment 2686

Photos might help but here is what I have. Batteries disconnected with "store/use" switch which must be the battery disconnect solenoid control. 12.7 v at 4 bank of batteries(?house?) and 13.9 at 3 bank(chassis?). 10.8 v at overhead light fixtures with battery disconnect switch in "use" position. 0(dead) volts switch in store(off) position. Lights dim a lot when the slide motor or any additional light is activated and battery status panel drops one bar when lights are on. As mentioned earlier, "engine" cable which must be the starter cable(largest of all cables except for matching ground) is connected to the bank of 4 which I think must be house and the leads from the charger/inverter are running to the three(chassis) batteries. AND, a ground cable is connected from 3 bank over to bank of 4 batteries. Thought the two sets of batteries were supposed to be isolated? No voltage is getting to the house system from the inverter/charger because it is not connected to the house batteries. This wiring makes no sense to me and can not be correct but I am no RV electrician for sure. You two obviously know a hell of a lot more about this than I do but the batteries just must not be connected properly. Another thing, the engine does not spin over quickly with first crank revolution but starts immediately after that. Is that just the big ass 14L Detroit 60s way of turning over?
Man, I have a lot to learn about this beast! I sure do appreciate your help. I did not have a bunch of time looking at the batteries because the damn mosquitoes here are terrible. I live in a reclaimed swamp South of Thibodaux, La. A VERY inhospitable place to live if you do not like heat and humidity! But a great place in every other way.

ItalGerBrit 11-15-2017 04:59 PM

It is a FL120 Columbia twin screw with Detroit 60 14L with "upgraded" turbo and a tune to 650 HP. The wiring "tune" is a mess!

bushpilot 11-15-2017 05:15 PM

I can see that the convert/charge you have is the SAME parallax POS that I had.
its NOT an intelligent battery charger - its a DAMN POS trickle charger that will boil your batteries dry.

the lights dim when the slide is moved because the slide motors are 12vdc - its a momentary load, done when you stop the slide - no big deal. even with the converter charging and supply voltage to the batteries - while you move the slide the lights will still dim under the slide motor load....all systems normal.

did I read this right - chassis / engine are connected to house batteries ? that shouldn't be.
I agree sounds like they tied all 7 batteries together....thats a good way to end up needing a jump start.

I wonder if someone tied the engine to the house because some batteries were weak or dead and forgot to put it back the right way?

my 12.8L motor turns over pretty quickly (not as fast as a car of course). 3 batteries should be enough to start the chassis / engine.

Im in Houston Texas - I get the bug reference.

Bottomland4x4 11-15-2017 06:30 PM

Bush pilot, what did you upgrade to? I'm looking at a magnasine or similar to upgrade to and probably add auto start on the generator.

Italgerbrit, I would first start tracking down the wires and only have the truck engine on the 4 batteries. It looks like you have some kind of isolator on the right side but I can't make it out?

bushpilot 11-15-2017 06:44 PM

I have separate dc to ac inverter.

When the paralax POS bit the dust I installed a Progressive Dynamics Converter/Charger w/ the Charge Wizard

I went with the PD9260CV its available for $202 at PPL


personally I don't like these all in one units....If any parts of it takes a dump you've lost the entire function/capability - and the service or replacement is expensive.

ItalGerBrit 11-16-2017 06:45 AM

Batteries crossed
 
After much head scratching and your comments, it looks like I have this figured out. The wiring was definitely crossed up at some point in time. The charger, which I will dump on your advice, is charging the chassis batteries, not the house batteries, so that explains the house lighting problem, weak slide motor, and other weird elec stuff like the erratic operation of the separate inverter for the TV and microwave connected to the house batteries.
I had a Xantrex inverter/charger in my previous Amer Tradition and it is a very expensive unit with several other voltage sensors and solenoids directing voltage back and forth between the house and chassis batteries. Solenoid contacts occasionally corroded here in the swamp humidity along with delicate multi-switches so, while it worked, it required frequent maintenance. Keeping this trucks electrical components simple is definitely the way to go.

Thanks guys for your help. Should be able to square this thing away now without much trouble. I strongly suspect that my initial weird auto shift problems were related to discharged and weak batteries when I initially picked up the truck. Since then, with charging the chassis batteries with shore power and the joining of both banks, though wrong, there has been enough juice to calm down the trans but make the house power crazy. What a mess! Will let you know how it all works after sorting it out and installing a better charger/converter as you suggested.

bushpilot 11-16-2017 07:00 AM

Good deal! Everyone likes a happy ending.

Look at it this way - you already know (and can resolve/repair) more than most coach owners.

Thanks for sharing your experiences w/ the sophisticated (yet complicated and expensive) inverters - it helps me to avoid unnecessary upgrades. ;)

ItalGerBrit 11-16-2017 11:26 AM

There is a silver lining around every cloud if you look long enough.

DeepVee 11-16-2017 01:49 PM

I don't know what brand charger I have but I've noticed it sits at 13.5V when the truck is in storage. I've worried about it boiling the batteries but it's been ok so far. I need to check and see what brand it it but I like the one bush pilot posted.

ItalGerBrit 11-16-2017 01:52 PM

Please post what you find out. I will start looking for a replacement for mine as well.

ItalGerBrit 11-16-2017 04:07 PM

Best Converter Charger for an RV - Smart VS. Dumb
This concise article supports BushPilots recommendation. I had the expensive "smart" Xantrex charger/converter/inverter before and my first set of batteries lasted 7 years. I will buy a stand-alone charger/converter this time around. Makes good sense.

DeepVee 11-16-2017 06:45 PM

Looks like we just have an older MagneTek 6345, 45 amp.

ItalGerBrit 11-17-2017 09:17 AM

BushPilot steered us in the right direction with the Progressive Dynamics Converter. I selected the PD9270 because I occasionally pull a trailer with lights and tools working in addition to TVs, ACs, etc in RV.
Probably overkill but cost only slightly more. Thx again BushPilot!

bushpilot 11-17-2017 10:25 AM

Quote:

Originally Posted by ItalGerBrit (Post 47609)
BushPilot steered us in the right direction with the Progressive Dynamics Converter. I selected the PD9270 because I occasionally pull a trailer with lights and tools working in addition to TVs, ACs, etc in RV.
Probably overkill but cost only slightly more. Thx again BushPilot!

I see that the 9270 has 250 watts more than the 9260 in the same weight & dimensional package...smart move!

Bottomland4x4 11-17-2017 03:41 PM

I just looked at my converter and it must have been replaced, in the renegade owner manuals it says there is an iota converter. But I actually have a wfco-wf-9855. Does anyone have any experiences with these? Searched internet and it seems like it's just a low cost replacement. I would like to upgrade to something like bushpilot recommended. I would like a smart charger and maybe charge my batteries quicker.

bushpilot 11-18-2017 08:17 AM

Quote:

Originally Posted by Bottomland4x4 (Post 47613)
I just looked at my converter and it must have been replaced, in the renegade owner manuals it says there is an iota converter. But I actually have a wfco-wf-9855. Does anyone have any experiences with these? Searched internet and it seems like it's just a low cost replacement. I would like to upgrade to something like bushpilot recommended. I would like a smart charger and maybe charge my batteries quicker.

from what i read the wf-9855 has a 3 stage intelligent battery maintainer built in

WF-9855 | wfcoelectronics.com

Specs from the link above:

Automatic three-stage battery charging maintains your battery’s life with three nominal voltage output modes: 13.2 VDC range “float” mode, 13.6 VDC range “absorption” mode, and a 14.4 VDC range “bulk” charge mode.

neetchracer 11-25-2017 11:33 AM

Huh, this kinda sucks. After researching, I put a Parallax electrical center/charger in my stacker trailer while building it because it seemed like the best way. No problems so far......same unit in my toter. My '03 truck has a 14L, 500 hp Detroit that starts right up like a car. It has a 12 speed autoshift that thankfully has been fine. The only problem I had with my truck is about a mile after I bought it, going up a several mile 7 degree grade(lol) the check engine light came on and the thing was dog slow, down on power, then a few miles up the road it ran great for the rest of the way back to mich. I later found that the Vpod for the turbo was bad, replaced that(but not before putting a turbo on it...lol)....and it's been great. I don't drive on many mountains, but I don't feel a need for more power with my setup. It's great and makes me smile on every trip.

bushpilot 11-25-2017 12:18 PM

as long as it is a 3 stage intelligent charger / maintainer you'll be fine -

I just looked at the Parallax website and all they talk about is temperature compensated charging - i don't see any specs nor do i read in the documentation where they state variable charging voltage based on battery condition.

if its a constant (average is the word they use) - then imo its a trickle charger and will require monitoring of the battery fluid level or it'll boil the batteries dry.

neetchracer 11-25-2017 01:03 PM

I'm reasonably sure my charger is probably not smart.....however I assumed it would be since it is 2017! I could disconnect the charger and put a $30 smart maintainer in the battery compartment. I guess I don't feel too bad, the center still works good for 110v and 12v circuit protection.

ItalGerBrit 11-25-2017 01:21 PM

Charger
 
Just a few days ago installed the Progressive Dynamics 9270 charger and works just as BushPilot said it would. It cycles through three charge rates and automatically goes into storage mode. Like a cat, it takes care of itself. Finally figured out that my battery banks were connected correctly with 4 starter batteries and three house batteries joined with a relay switch to disconnect the two battery banks for storage. Not knowing how it worked, I never shut the switch off. Tested the house batteries again and they were bad so now with new house batteries everything is working as it should including no shifting problems but an upcoming very long road trip will be the real test. Still trying to figure out heaters, water heating, switch panels etc. Then, Direct TV, Sat hookups, and hopefully, all done. I took a year to semi get to know my American Tradition RV but hope to cut this down to just three months!

neetchracer 11-25-2017 01:25 PM

I hear ya. I bought mine from a dude that knew nothing about it, but the price was right. Took me hours of testing before I realized there was a dash switch that activated a solenoid to turn the coach power on/off. lol.

ItalGerBrit 11-25-2017 04:47 PM

I still have a couple of switches with unknown functions and 120v plus 12v Bass multi-switch breaker panel to figure out. In "is this broken or do I just not know how to operate it mode" with a lot of the electrical stuff. The new house batteries and "smart" charger cleared up a lot of the strange electrical problems.

ItalGerBrit 04-06-2018 01:08 PM

Elec fix/trans fix Update
 
A long nightmare of a story relative to the POS Eaton auto shift problems in the last 3 months so I ripped it out and converted it back to a three pedal manual. Eaton nightmare over! But, shifting a manual is incredibly difficult to get the hang of and I will be practicing for many days/weeks to get it right. Small price to pay for dumping the autoshift junk trash tranny.
My house electrical glitches were related to an improperly grounded multi-breaker panel. It was not grounded to ground bus bar! The smart charger/converter has ended all the earlier charging problems. Thanks again BushPilot. So all is finally good with the truck. This truck is like a sports car compared to the heavy, fat, wallowing walrus Amer Trad MH. Love this truck! Safe travels.

Bob86ZZ4 04-06-2018 01:24 PM

Wow, that's a pretty big undertaking to get rid of an autoshift trans, isn't it? My son is a former truck driver. He started driving trucks at 18 years old. He could row the gears with the best of them. He used to harass me for buying a truck with a "girly" transmission in it. I did try to drive his tractor a few times. Made it up to about 7th gear. Definitely an art to it. Good luck!

ItalGerBrit 04-07-2018 08:41 AM

Auto to manual conversion
 
Quote:

Originally Posted by Bob86ZZ4 (Post 47922)
Wow, that's a pretty big undertaking to get rid of an autoshift trans, isn't it? My son is a former truck driver. He started driving trucks at 18 years old. He could row the gears with the best of them. He used to harass me for buying a truck with a "girly" transmission in it. I did try to drive his tractor a few times. Made it up to about 7th gear. Definitely an art to it. Good luck!

~9K undertaking because it was a two pedal. Much easier to convert had it been a three pedal auto. I gave up on it because over the last two years every sensor, harness, TCU, XY shifter, etc had been changed and the previous owner had gone through every all gnd, pos, cables etc several times. No less than 7 Freightliner dealers had a shot at it. The last dealer said that autoshifts can be a nightmare. No shit Sherlock! The Eaton factory techs suggested that changing the XYshifter and TCU again "might" fix it. That trans could have gotten me killed locking up in 10th. Like having that happen in heavy traffic on a freeway in the middle of a city which it did twice! Hell with it. It is gone! Looking forward to the challenge of learning how to float gears like the big boys do. I suspect it will take many hours of practice.

Bob86ZZ4 04-07-2018 10:24 AM

That's awful. I'm really surprised nobody could figure it out. Crazy. Do you know any truck drivers that could ride with you and coach? My son really helped me when I was trying to learn to float them. If you don't know any maybe you could stop at a truck shop and see if any drivers are stuck there for awhile and would take a ride with you for $20-30.

neetchracer 04-07-2018 10:35 AM

Although mostly good things I hear about the auto/ultra shifts, this story scares me...lol. My 2003 Columbia has a two pedal 12 speed auto shift trans. It seems great. Lack of a clutch pedal is kinda hard to learn to back up, but not bad with some practice. I'm glad your moving in a good direction at least.

ItalGerBrit 04-07-2018 11:31 AM

Quote:

Originally Posted by Bob86ZZ4 (Post 47924)
That's awful. I'm really surprised nobody could figure it out. Crazy. Do you know any truck drivers that could ride with you and coach? My son really helped me when I was trying to learn to float them. If you don't know any maybe you could stop at a truck shop and see if any drivers are stuck there for awhile and would take a ride with you for $20-30.

I rode with two truckers and they showed me how to float the gears but they both were old timers and long ago forgot the mechanics and shifted by sound and feel. After studying the rpm/speed shift point tutorials as well as the double clutching technique online I now understand much better what is going on. I am an instrument rated pilot so can quickly scan the gauges without getting fixated on the gauges instead of the road. Will install little cheat labels on tach and speedo as markers for shift/gear targets to hit. Will practice on back roads until I get it and I will get it because I have no choice! I have to get it and quick!

ItalGerBrit 04-07-2018 11:45 AM

Quote:

Originally Posted by Bob86ZZ4 (Post 47924)
That's awful. I'm really surprised nobody could figure it out. Crazy. Do you know any truck drivers that could ride with you and coach? My son really helped me when I was trying to learn to float them. If you don't know any maybe you could stop at a truck shop and see if any drivers are stuck there for awhile and would take a ride with you for $20-30.

Quote:

Originally Posted by neetchracer (Post 47925)
Although mostly good things I hear about the auto/ultra shifts, this story scares me...lol. My 2003 Columbia has a two pedal 12 speed auto shift trans. It seems great. Lack of a clutch pedal is kinda hard to learn to back up, but not bad with some practice. I'm glad your moving in a good direction at least.

The problems I had are not that common relative to the many thousands of auto shifts on the road but when they occur, they are extremely difficult to correct because everything is just fine for several hours before all the crap starts again. In my case ~4 hours. I pulled all sorts of codes but one code can trigger several other codes so the codes are pretty much no help at all. The problem was heat related it seems. After the truck was allowed to cool down for an hour or so it was just fine. The autoshift worked just great when working and is light years easier to drive than the manual but my back was against the wall. You probably will never have any problems. Mine started acting up at about 105K miles on the trans and continued to get worse the previous owner told me. He traded the truck for that reason.
Appreciate the feedback from you guys. I hope that my experience might help someone else down the road. My advice would be to not spend much trying to repair the trans. 7K was spent on it by the dealer and I plus the previous owner spent at least that and nothing fixed it.

petrel 04-09-2018 08:10 PM

Quote:

Originally Posted by ItalGerBrit (Post 47926)
I rode with two truckers and they showed me how to float the gears but they both were old timers and long ago forgot the mechanics and shifted by sound and feel. After studying the rpm/speed shift point tutorials as well as the double clutching technique online I now understand much better what is going on. I am an instrument rated pilot so can quickly scan the gauges without getting fixated on the gauges instead of the road. Will install little cheat labels on tach and speedo as markers for shift/gear targets to hit. Will practice on back roads until I get it and I will get it because I have no choice! I have to get it and quick!

Those seasoned drivers will make it look deceptively easy. Then again, I guess it is easy to them.

I only drove three months over the road before my hip gave out. Even after three months, I was still double clutching whenever the truck was heavy.

Clean accurate downshifting still seems like a bit of an art form to me. Even my 3 Million mile plus trainer scraped one every now and then. Matching gear, RPM and ground speed has to be done by sound and feel, nobody looks at the gauges.

Save the mountains for last:D


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